The Effect of Corner Radius of Square Thin-Walled Structures on Crashworthiness Indicators

Authors

  • Jos Istiyanto Mechanical Engineering Department, University of Indonesia, Indonesia
  • Harry Purnama Research Centre for Process and Manufacturing Industry Technology, BRIN, Indonesia
  • Joko Triwardono Research Centre for Metallurgy, BRIN, Indonesia
  • Jekki Hendrawan Research Centre for Process and Manufacturing Industry Technology, BRIN, Indonesia

DOI:

https://doi.org/10.29122/mipi.v16i2.5314

Keywords:

Thin-walled square tube, Mild steel, Numerical simulation, Experimental test, Crashworthiness indicators

Abstract

Generally, the crash box on automobile vehicles is a thin-walled structure with a square cross-section. The majority of research was carried out for a long time to find the optimum crashworthiness indicator. In this study, numerical simulations and experimental tests are used to investigate the effect of the corner radius of a square cross-section thin-walled structure on crashworthiness indicators. Quasi-static analysis with mild steel material produces the mean force (Pm) error value is less than 3% while varying the corner radius ranging from zero to 1 mm, 2 mm, and 3 mm shows energy absorption (EA) and peak force (Pmax) decreased.

References

S. E. Mirmohammadsadeghi, K. H. Khalili, S. Y. Ahmadi, and S. J. Hosseinipour, "Experimental and finite element simulation investigation of axial crushing of grooved thin-walled tubes," Int. J. Adv. Manuf. Technol., vol. 77, no. 9, pp. 1627–1643, 2015.

H. Taghipoor, A. Ghiaskar, and A. Shavalipour, "Crashworthiness performance of thin-walled, square tubes with circular hole discontinuities under high-speed impact loading," Int. J. Crashworthiness, pp. 1–13, 2021.

K. Murase, H. Katori, T. N.-1982 J. C. on E. Mechanics, and U. 1982, "Axial Collapse of Thin-Walled Square Tube by Impact."

W. Abramowicz, N. J.-I. J. of I. Engineering, and U. 1984, "Dynamic axial crushing of square tubes," Int. J. Impact Eng., vol. 2, no. (2), pp. 179-208., 1984.

H. Zhou, L. Zhu, S. Zhang, T. Y.- International, and U. 2019, "Experimental Study on Ultimate Strength of Thin-Walled Square Tube Under Axial Compression," asmedigitalcollection.asme.org.

T. Wierzbicki and W. Abramowicz, "On the crushing mechanics of thin-walled structures," asmedigitalcollection, pp. 727–734, 1983.

J. Huang, R. Liu, and J. Tao, "Theoretical prediction and numerical analysis of axially crushed square tube with induced folding patterns," Mech. Adv. Mater. Struct., 2021, doi: 10.1080/15376494.2021.1911010.

A. Otubushin, "Detailed validation of a non-linear finite element code using dynamic axial crushing of a square tube," Int. J. Impact Eng., vol. 21, no. 5, pp. 349–368, 1998.

D. Karagiozova and N. Jones, "Dynamic buckling of elastic–plastic square tubes under axial impact—II: structural response," Int. J. Impact Eng., vol. 30, no. 2, pp. 167–192, 2004.

H. S. Abdullahi and S. Gao, "A novel multi-cell square tubal structure based on Voronoi tessellation for enhanced crashworthiness," Thin-Walled Struct., vol. 150, p. 106690, 2020.

S. Liu, X. Ding, and Z. Tong, "Energy absorption properties of thin-walled square tube with lateral piecewise variable thickness under axial crashing," Eng. Comput. (Swansea, Wales), vol. 36, no. 8, pp. 2588–2611, Oct. 2019, doi: 10.1108/EC-10-2018-0492.

M. Ferdynus, M. Kote?ko, and M. Urbaniak, "Crashworthiness performance of thin-walled prismatic tubes with corner dents under axial impact - Numerical and experimental study," Thin-Walled Struct., vol. 144, p. 106239, Nov. 2019, doi: 10.1016/j.tws.2019.106239.

J. Y. Zhang, B. Lu, D. Zheng, and Z. Li, "Experimental and numerical study on energy absorption performance of CFRP/aluminum hybrid square tubes under axial loading," Thin-Walled Struct., vol. 155, p. 106948, Oct. 2020, doi: 10.1016/j.tws.2020.106948.

H. Purnama and J. Istiyanto, "Analysis Of Spot-Welding Pitch On Top Hat Structure Against Crashworthiness Criteria," Maj. Ilm. Pengkaj. Ind., vol. 15, no. 1, 2021.

Qin, S., Deng, X., & Liu, X. Crashworthiness analysis of bioinspired hierarchical gradient multi-cell tubes under axial impact. Thin-Walled Structures, 179, 109591, 2022.

Yin, H., Guo, D., Wen, G., & Wu, Z. On bending crashworthiness of smooth-shell lattice-filled structures. Thin-Walled Structures, 171, 108800, 2022.

W. Abramowicz and T. Wierzbicki. Axial crushing of multiconer sheet

metal columns. Journal of Applied Mechanics, 56:113–120, 1989

D. Chen, Crush Mechanics of Thin-Walled Tubes. CRC Press, 2018.

M. A. El-Reedy, "Offshore Structures' Loads and Strength," in Marine Structural Design Calculations, Elsevier, 2015, pp. 33–84.

Downloads

Published

13-09-2023

How to Cite

Istiyanto, J., Purnama, H., Triwardono, J., & Hendrawan, J. (2023). The Effect of Corner Radius of Square Thin-Walled Structures on Crashworthiness Indicators . Majalah Ilmiah Pengkajian Industri; Journal of Industrial Research and Innovation, 16(2), 81–86. https://doi.org/10.29122/mipi.v16i2.5314